Kaptiva The Future of Injection Moulding Processing Machine – 100% Made in India
Kaptiva: The Future of Injection Moulding Processing Machine – 100% Made in India
Kaptiva is at the forefront of India’s injection moulding revolution, delivering machines that combine cutting-edge technology with affordability and reliability. With over 700 machines in the market and more than 500 satisfied clients, Kaptiva has cemented its position as a leader in the industry. Ranging from 80 tons to 1000 tons, each machine is designed to offer dependable, value-driven solutions, backed by 24/7 technical support and expert guidance. Kaptiva’s focus is to ensure maximum uptime, superior performance, and seamless production across diverse industries.
One of Kaptiva’s standout features is its commitment to sustainability. In alignment with the Swachh Bharat Abhiyan, Kaptiva integrates up to 100% recycled materials into its machines, supporting India’s national mission for cleanliness and sustainability. This innovation not only contributes to a cleaner and greener manufacturing process but also enhances the industry’s commitment to environmental responsibility.
Each Kaptiva machine is packed with essential features that ensure precision, durability, and efficiency. From HEAVY-DUTY ‘T’ SLOTTED PLATENS for increased clamping precision to AUTOMATIC LUBRICATION that reduces wear and tear, these features are engineered to enhance productivity and reduce downtime. Additionally, HIGH TENSILE TIE RODS ensure long-lasting strength, and BIMETALLIC SCREW-BARRELS improve the longevity of critical components, enhancing overall machine reliability. These innovations are designed to handle the most demanding injection moulding applications, whether in automotive, electronics, consumer goods, or packaging industries.
Precision and Versatility for Multiple Industries
Kaptiva’s injection moulding machines are versatile and cater to a broad spectrum of industries. Whether you’re in automotive, electronics, consumer goods, or packaging, Kaptiva ensures precision and consistency in every application. The machines are equipped with advanced features that allow them to meet the high standards required across different sectors, making them a trusted solution for businesses seeking efficiency, reliability, and top-tier performance.
Advanced Control Systems
Kaptiva offers two robust control systems to suit various production needs:
- Ser vo Hydraulic Control System: Providing energy efficiency and precise control, this system helps to lower energy consumption while maintaining high performance.
- Conventional Hydraulics Control System: For those who prefer a more traditional approach, this system provides the power and dependability necessary for heavy-duty manufacturing tasks.In addition, the Smart Mold Controller allows for seamless mold management, improving cycle times and reducing operational complexity, which is vital for maintaining high efficiency in fast-paced production environments.
100% Made in India – Building a Stronger Manufacturing Ecosystem
Kaptiva takes pride in being 100% Made in India, contributing to the growth of the country’s manufacturing sector. By producing locally, Kaptiva ensures that its machines meet the specific needs of Indian manufacturers while also supporting the nation’s push toward self-reliance and industrial advancement. Kaptiva’s commitment to excellence and innovation makes it the ideal partner for manufacturers looking to enhance their production capabilities with a cost-effective, high-performance injection moulding solution.
Industry Applications: Kaptiva Injection Moulding Machines
Kaptiva’s range of injection moulding machines, designed and manufactured 100% in India, delivers precise solutions to a wide variety of industries, including automotive, electronics, consumer goods, packaging, and more. Each machine is crafted to meet the unique demands of these industries with cutting-edge technology, durability, and exceptional performance. Below is a detailed breakdown of how Kaptiva machines serve various industries:
Automotive Industry
The automotive industry requires precision and durability to produce high-quality, complex plastic components. Kaptiva’s machines are the ideal solution for manufacturing automotive parts due to their robust screw design, capable of trouble-free processing of engineering and thermoplastic materials. The use of a barrier screw profile ensures better mixing and higher output when processing Olefins, a common material in automotive parts. Kaptiva machines tackle the challenges of versatile designs and high product quality standards with ease, making them a preferred choice for automotive manufacturers.
Electrical & Electronic Industry
Precision is key in producing electrical and electronic components, and Kaptiva delivers with its modular injection unit design. The machines are equipped with specialized screw profiles to efficiently process engineering materials such as PC, PMMA, Nylon, PBT, and POM, ensuring trouble-free molding of even the most complex components. Kaptiva machines are weight, offering the flexibility and accuracy required for producing automotive electrical parts and components for various electronic devices.
Consumer goods and packaging products
Consumer goods and packaging products demand machines that offer precision, speed, and efficiency to produce visually appealing and functional items. Kaptiva machines provide high precision with shorter dry cycles and guarantee low power consumption, making them perfect for large-scale production. The special barrier screw with an extra mixing zone ensures better color mixing and higher output, essential for manufacturing consumer goods. Whether producing simple daily-use items or elaborate packaging solutions, Kaptiva machines deliver top-notch performance with high output at minimal operational costs.
Household & Furniture Industry
Household and furniture items, though simple in design, require machines capable of high efficiency, low energy consumption, and fast cycle times. Kaptiva machines, equipped with two-barrel systems and barrier screws, are specifically designed to enhance output and ensure proper color mixing. The machines’ versatility makes them ideal for producing a wide range of household items and furniture, offering manufacturers a cost-effective solution without compromising quality.
PVC Segment
Kaptiva provides specialized machines for molding R-PVC, U-PVC, C-PVC, and Soft PVC items. The machines feature a specially designed screw with the optimal compression ratio and length-to-diameter (LD) ratio to mould rigid PVC materials without any quality issues.For soft PVC, Kaptiva offers a separate screw and barrel,ensuring the highest levels of precision and efficiency. To maintain consistent barrel temperatures, Kaptiva machines come equipped with jacketed blowers, enhancing the control required for PVC molding.
Consumer Goods Industry
The manufacturing of plastic molded consumer goods requires fast production cycles, cost efficiency, and precision. Kaptiva’s servo system and electrical drives for screw rotation enable faster cycle times with significantly reduced operational costs, making the machines ideal for high-volume production. From attractive design to low-cost manufacturing, Kaptiva ensures that consumer goods production meets the demands of today’s competitive market while maintaining quality and reliability.
Kaptiva Machine Features Overview
Kaptiva machines are equipped with advanced features to ensure optimal performance and precision across multiple industries:
Clamp System
- Heavy-Duty ‘T’ Slotted Platens for quick mould changes.
- Automatic Mold Height Adjustment with Sun Gear for smooth operation.
- Precise Double Mold Safety ensuring high levels of security during operations.
- Finite Element Analysis (FEA) based Platen Design for enhanced durability.
- High Tensile Strength, Chrome Plated Tie Rods for added reliability.
Core Pull
- Two Core Pull Sets as a standard feature with customizable speed and pressure controls.
- Specialized unscrewing core function for motorized gear rotation Molds, ensuring flexibility for complex mould designs.
- Standardized PVC Customized Core Sequences for seamless operations in PVC segment production.
Ejector System
- Adjustable speed and pressure settings through the screen for improved control.
- Pulsating ejector strokes and two-stage forward profiles ensure precision in ejection processes.
Temperature Control
- PID Temperature Controls across all zones.
- Ceramic Heater Bands for energy-efficient heating, along with interruptive alarms for high/low temperature deviations.
Injection System
- Balanced Two Drive Injection Cylinders and multi-stage injection profiles for consistent and reliable operations.
- Efficient Plasticizing with a four-stage radial piston hydro motor refilling system.
- PID Barrel Temperature Controller for precise thermal management.
Hydraulics
- Servo motor with gear pump for energy-efficient operation and fast response times.
- Pressure sensing by pressure transducer and replaceable cartridge oil filtration for ease of maintenance.
Control System
- TFT Color Display with large memory for storing up to 150 mold data sets.
- Graphical Production Overview to monitor the complete production cycle visually.
- Multilevel Password Protection for various operating levels, ensuring data security.
Manufacturing Excellence Kaptiva’s state-of-the-art manufacturing facility is located in Vatva, Ahmedabad, Gujarat, covering an area of 3,500 square meters. This fully computerized facility has a production capacity of 400 machines per year, ranging from 100 tons to 1000 tons, ensuring the company’s commitment to quality and precision.
About Kapsun Resources Corporation
Kaptiva is a flagship brand of Kapsun Resources Corporation, a group of companies with six manufacturing facilities in India and one overseas. The corporation offers comprehensive solutions for the plastic industry, continuing to drive innovation and excellence in injection moulding technology.
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